Manufactured strictly from Donghai crystal raw materials. Every component undergoes vacuum thermal stress relief, ultrasonic bath deionization, and optical precision dimensional inspection before export dispatch to Kuala Lumpur and Port Klang.
Lab Grade
Heavy Wall
Medical & Pharma
Optics / Semi
Custom Flange
Semiconductor
Furnace Liner
A rigorous metallurgical overview comparing synthetic fused silica (JGS1), optical grade fused quartz (JGS2), and low-hydroxyl infrared quartz (JGS3) for high-spec thermal and plasma environments across Southeast Asia.
| Physical / Thermal Parameter | Standard Fused Quartz | Semiconductor High-Purity Grade |
|---|---|---|
| Silicon Dioxide (SiO₂) Purity | ≥ 99.98% | ≥ 99.995% (Electronic Grade) |
| Continuous Working Temperature | 1,100 °C | 1,150 °C – 1,200 °C |
| Peak Strain Point / Softening Point | 1,075 °C / 1,683 °C | 1,120 °C / 1,730 °C |
| Coefficient of Thermal Expansion (CTE) | 5.5 × 10⁻⁷ cm/cm·°C (20–320°C) | 5.4 × 10⁻⁷ cm/cm·°C (Near-Zero Dilatation) |
| Thermal Shock Resistance (ΔT) | Quench 1,100 °C → 20 °C water: No crack | Quench 1,200 °C → 20 °C water: Zero fracture |
| Hydroxyl (OH⁻) Ion Concentration | < 150 ppm (JGS2 Standard) | < 5 ppm (JGS3 Dry) / > 1200 ppm (JGS1) |
| Dielectric Constant (ε) at 1 MHz | 3.75 – 3.80 | 3.70 (Extremely Low Loss Factor) |
| Refractive Index (nD at 589.3 nm) | 1.4585 | 1.4584 ± 0.0001 (Homogeneous) |
Produced by high-temperature vapor phase flame hydrolysis of silicon tetrachloride (SiCl₄). Free of macroscopic bubbles and inclusions. Features the highest transmission across deep ultraviolet spectra, making it critical for excimer laser photolithography, UV cure systems in Shah Alam electronics plants, and spectrometry viewports.
Refined from high-purity natural quartz crystal pegmatites. Possesses excellent structural rigidity, thermal shock endurance, and mechanical compressive strength. Widely deployed across Kuala Lumpur research universities and industrial furnace facilities as furnace process tubes, sight glass windows, and thermocouple protection sheaths.
Vacuum-melted fused silica containing less than 5 ppm hydroxyl radicals, completely eliminating the intense OH absorption dip at 2.73 μm. Crucial for high-efficiency infrared industrial emitters, epitaxial CVD heating modules, and high-vacuum thermal chambers where moisture outgassing is strictly prohibited.
Malaysia is expanding its presence in the international semiconductor packaging, solar PV, and precision advanced manufacturing value chains. Our CE certified transparent quartz tubes meet strict international mechanical tolerances across the major industrial belts of Selangor and Greater Kuala Lumpur.
Serving advanced OSAT packaging cleanrooms in Subang Jaya, Shah Alam, and Cyberjaya. Our fused quartz diffusion tubes, wafer boats, and slotted carrier rings feature sub-ppm alkali and heavy metal trace profiles, eliminating toxic cross-contamination during thermal diffusion, dry oxidation, and annealing passes.
Shah Alam & Cyberjaya Tech HubsPhotovoltaic cell and module manufacturers located along the Selangor industrial corridors rely on our heavy-wall, large-diameter quartz process tubes (OD 250 mm to 450 mm). Engineered to withstand severe thermal gradients inside liquid POCl₃ doping furnaces without devitrification or sagging over multi-month thermal runs.
Klang Valley Solar CorridorSupplying specialized quartz reactors, high-pressure ampoules, and custom twin-tube flasks to leading research facilities including Universiti Malaya (UM), Universiti Kebangsaan Malaysia (UKM), and national laboratories such as SIRIM Berhad and MIMOS Berhad for nanomaterials synthesis, pyrolysis, and Raman spectroscopy.
Kuala Lumpur University BeltSupplying ozone-free and synthetic clear quartz sleeves to municipal water reclamation plants and beverage packaging facilities in Selangor. Providing superior 254 nm germicidal UV optical transmission and rugged physical protection against hydro-dynamic pressure spikes up to 1.5 MPa.
Municipal Utilities & F&B PlantsStrategic economic blueprints such as the Malaysia National Semiconductor Strategy (NSS) and the New Industrial Master Plan 2030 (NIMP 2030) are accelerating procurement requirements for certified, high-grade semiconductor process consumables.
Under the Malaysian Government's National Semiconductor Strategy, domestic fabs and OSAT facilities are transitioning from mature wire-bonding and testing nodes toward advanced 2.5D/3D packaging, silicon photonics, and compound semiconductor (SiC/GaN) processing. These advanced packaging processes operate at sustained temperatures above 1,150 °C with reactive fluorine and chlorine dry plasmas, causing common borosilicate or lower-tier glass to fail via lattice pitting and sodium ion leaching. Our 99.99% pure fused silica tubes maintain trace contamination below 15 ppm total impurities, eliminating unwanted interstitial defect generation across sensitive microelectronic wafers.
Semiconductor lines in the Klang Valley frequently face 18 to 28-week delivery lead times and high markup costs when ordering replacement furnace tubes and quartz bell jars through European or Japanese equipment OEMs. Zunex Quartz provides an agile manufacturing alternative: by fabricating directly to customer DWG, DXF, or 3D STEP drawings, we deliver replacement tubes for ASM, TEL, Kokusai, and Centrotherm furnace models in 2 to 3 weeks, delivered directly via Port Klang or Kuala Lumpur International Airport (KLIA) air cargo.
Logistical safety is the most critical criterion when Malaysian procurement managers evaluate quartz suppliers. High-purity fused silica is rigid and brittle, requiring specialized packaging for sea and air transport. Our export procedures utilize customized multilayer EPE foam suspended inserts, moisture-resistant vacuum barrier bagging, and heavy fumigated plywood crates with tilt and shock sensors. Consignments shipped via LCL/FCL ocean freight reach Port Klang (Westport or Northport) within 7 to 10 days sailing from Lianyungang/Shanghai, while urgent prototype tubes arrive at KLIA within 72 hours under direct air waybill dispatch.
Headquartered in Donghai County, Jiangsu—the premier center of China's quartz and silicon materials sector—Zunex Quartz Products Co., Ltd. combines proprietary flame fusion, advanced CNC cold-working, and precision laser processing to deliver high-tolerance quartz components.
Equipped with industrial ultraviolet and femtosecond laser processing centers capable of drilling micro-holes down to ø0.15 mm, slotting, and step-grooving without creating micro-fissures or edge chipping on delicate tube walls.
Our sales engineering team maintains a verified 100% response rate with average turnaround times of 2 hours or less, delivering complete CAD manufacturing reviews and comprehensive DFM assessments on initial quotes.
All laboratory and semiconductor tubes undergo ultrasonic deionized bath cleaning, Class 10,000 cleanroom packaging in double vacuum PE envelopes, and shipment in reinforced, export-grade wooden crates.
Every production batch includes full material test certificates (MTC), dimensional CMM reports, and trace element spectroscopy data (ICP-MS) validating heavy metals and alkali impurities below regulatory ceilings.
Our Donghai fabrication workshops operate high-purity hydrogen-oxygen flame working lathes, multi-axis computerized optical surface grinding systems, and computer-controlled electric annealing furnaces. By managing stress profiles throughout the thermal process, our quartz tubes feature low residual stress (< 2.5 MPa optical birefringence), ensuring dimensional stability and thermal shock resilience during high-temperature cycles in Malaysian fabs.
Clear, direct answers regarding customs declarations at Port Klang, SST compliance, transit safety, reverse engineering, and quality certification.
Submit your CAD drawing (PDF, DWG, DXF, or STEP) along with your target dimensional tolerances and volume requirements. A technical sales engineer will analyze your application and provide a comprehensive quotation within two hours.