Donghai County, Jiangsu, China · Custom Quartz Glass Manufacturer & Exporter English
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ISO 9001 & CE Certified · Direct Donghai Factory

CE Certified Transparent Quartz Tube Manufacturer & Exporter Serving Kuala Lumpur

Precision 99.99% SiO₂ Fused Silica Process Tubes, CVD Liners, and Twin-Bore Quartz Reactors Engineered for Malaysia’s Semiconductor, Solar PV, and Advanced Materials Research Ecosystems.

Export Product Catalog

High-Purity Quartz Glass Solutions for Malaysian Industry

Manufactured strictly from Donghai crystal raw materials. Every component undergoes vacuum thermal stress relief, ultrasonic bath deionization, and optical precision dimensional inspection before export dispatch to Kuala Lumpur and Port Klang.

Engineering Whitepaper · Material Selection

High-Purity Fused Silica: Physical, Thermal & Dielectric Properties

A rigorous metallurgical overview comparing synthetic fused silica (JGS1), optical grade fused quartz (JGS2), and low-hydroxyl infrared quartz (JGS3) for high-spec thermal and plasma environments across Southeast Asia.

Physical / Thermal Parameter Standard Fused Quartz Semiconductor High-Purity Grade
Silicon Dioxide (SiO₂) Purity ≥ 99.98% ≥ 99.995% (Electronic Grade)
Continuous Working Temperature 1,100 °C 1,150 °C – 1,200 °C
Peak Strain Point / Softening Point 1,075 °C / 1,683 °C 1,120 °C / 1,730 °C
Coefficient of Thermal Expansion (CTE) 5.5 × 10⁻⁷ cm/cm·°C (20–320°C) 5.4 × 10⁻⁷ cm/cm·°C (Near-Zero Dilatation)
Thermal Shock Resistance (ΔT) Quench 1,100 °C → 20 °C water: No crack Quench 1,200 °C → 20 °C water: Zero fracture
Hydroxyl (OH⁻) Ion Concentration < 150 ppm (JGS2 Standard) < 5 ppm (JGS3 Dry) / > 1200 ppm (JGS1)
Dielectric Constant (ε) at 1 MHz 3.75 – 3.80 3.70 (Extremely Low Loss Factor)
Refractive Index (nD at 589.3 nm) 1.4585 1.4584 ± 0.0001 (Homogeneous)

JGS1 · Deep UV Synthetic Quartz 185nm – 2500nm

Produced by high-temperature vapor phase flame hydrolysis of silicon tetrachloride (SiCl₄). Free of macroscopic bubbles and inclusions. Features the highest transmission across deep ultraviolet spectra, making it critical for excimer laser photolithography, UV cure systems in Shah Alam electronics plants, and spectrometry viewports.

JGS2 · Fused Natural Optical Quartz 220nm – 2500nm

Refined from high-purity natural quartz crystal pegmatites. Possesses excellent structural rigidity, thermal shock endurance, and mechanical compressive strength. Widely deployed across Kuala Lumpur research universities and industrial furnace facilities as furnace process tubes, sight glass windows, and thermocouple protection sheaths.

JGS3 · Low-OH Infrared Grade Quartz 260nm – 3500nm

Vacuum-melted fused silica containing less than 5 ppm hydroxyl radicals, completely eliminating the intense OH absorption dip at 2.73 μm. Crucial for high-efficiency infrared industrial emitters, epitaxial CVD heating modules, and high-vacuum thermal chambers where moisture outgassing is strictly prohibited.

Regional Industrial Alignment

Precision Quartz Applications Across Kuala Lumpur & Klang Valley

Malaysia is expanding its presence in the international semiconductor packaging, solar PV, and precision advanced manufacturing value chains. Our CE certified transparent quartz tubes meet strict international mechanical tolerances across the major industrial belts of Selangor and Greater Kuala Lumpur.

Semiconductor Packaging & Front-End Tooling

Serving advanced OSAT packaging cleanrooms in Subang Jaya, Shah Alam, and Cyberjaya. Our fused quartz diffusion tubes, wafer boats, and slotted carrier rings feature sub-ppm alkali and heavy metal trace profiles, eliminating toxic cross-contamination during thermal diffusion, dry oxidation, and annealing passes.

Shah Alam & Cyberjaya Tech Hubs

Solar Photovoltaic Cell Thermal Diffusion

Photovoltaic cell and module manufacturers located along the Selangor industrial corridors rely on our heavy-wall, large-diameter quartz process tubes (OD 250 mm to 450 mm). Engineered to withstand severe thermal gradients inside liquid POCl₃ doping furnaces without devitrification or sagging over multi-month thermal runs.

Klang Valley Solar Corridor

Advanced Academic & Research Laboratories

Supplying specialized quartz reactors, high-pressure ampoules, and custom twin-tube flasks to leading research facilities including Universiti Malaya (UM), Universiti Kebangsaan Malaysia (UKM), and national laboratories such as SIRIM Berhad and MIMOS Berhad for nanomaterials synthesis, pyrolysis, and Raman spectroscopy.

Kuala Lumpur University Belt

UV Sterilization & Industrial Heating Systems

Supplying ozone-free and synthetic clear quartz sleeves to municipal water reclamation plants and beverage packaging facilities in Selangor. Providing superior 254 nm germicidal UV optical transmission and rugged physical protection against hydro-dynamic pressure spikes up to 1.5 MPa.

Municipal Utilities & F&B Plants
Market Intelligence Whitepaper

Macro Dynamics Driving Quartz Demand in Malaysia

Strategic economic blueprints such as the Malaysia National Semiconductor Strategy (NSS) and the New Industrial Master Plan 2030 (NIMP 2030) are accelerating procurement requirements for certified, high-grade semiconductor process consumables.

1. Direct Supply Alignment with the National Semiconductor Strategy (NSS)

Under the Malaysian Government's National Semiconductor Strategy, domestic fabs and OSAT facilities are transitioning from mature wire-bonding and testing nodes toward advanced 2.5D/3D packaging, silicon photonics, and compound semiconductor (SiC/GaN) processing. These advanced packaging processes operate at sustained temperatures above 1,150 °C with reactive fluorine and chlorine dry plasmas, causing common borosilicate or lower-tier glass to fail via lattice pitting and sodium ion leaching. Our 99.99% pure fused silica tubes maintain trace contamination below 15 ppm total impurities, eliminating unwanted interstitial defect generation across sensitive microelectronic wafers.

2. Solving OEM Replacement Bottlenecks & Supply Chain Disruption

Semiconductor lines in the Klang Valley frequently face 18 to 28-week delivery lead times and high markup costs when ordering replacement furnace tubes and quartz bell jars through European or Japanese equipment OEMs. Zunex Quartz provides an agile manufacturing alternative: by fabricating directly to customer DWG, DXF, or 3D STEP drawings, we deliver replacement tubes for ASM, TEL, Kokusai, and Centrotherm furnace models in 2 to 3 weeks, delivered directly via Port Klang or Kuala Lumpur International Airport (KLIA) air cargo.

3. Optimized Sea & Air Logistics via Port Klang (MYPKG) and KLIA (KUL)

Logistical safety is the most critical criterion when Malaysian procurement managers evaluate quartz suppliers. High-purity fused silica is rigid and brittle, requiring specialized packaging for sea and air transport. Our export procedures utilize customized multilayer EPE foam suspended inserts, moisture-resistant vacuum barrier bagging, and heavy fumigated plywood crates with tilt and shock sensors. Consignments shipped via LCL/FCL ocean freight reach Port Klang (Westport or Northport) within 7 to 10 days sailing from Lianyungang/Shanghai, while urgent prototype tubes arrive at KLIA within 72 hours under direct air waybill dispatch.

Verified Manufacturing Strengths

Direct Donghai Factory: Engineering Authority & Reliability

Headquartered in Donghai County, Jiangsu—the premier center of China's quartz and silicon materials sector—Zunex Quartz Products Co., Ltd. combines proprietary flame fusion, advanced CNC cold-working, and precision laser processing to deliver high-tolerance quartz components.

Laser Micro-Machining

Equipped with industrial ultraviolet and femtosecond laser processing centers capable of drilling micro-holes down to ø0.15 mm, slotting, and step-grooving without creating micro-fissures or edge chipping on delicate tube walls.

≤ 2-Hour Response Time

Our sales engineering team maintains a verified 100% response rate with average turnaround times of 2 hours or less, delivering complete CAD manufacturing reviews and comprehensive DFM assessments on initial quotes.

Cleanroom Export Packaging

All laboratory and semiconductor tubes undergo ultrasonic deionized bath cleaning, Class 10,000 cleanroom packaging in double vacuum PE envelopes, and shipment in reinforced, export-grade wooden crates.

CE & Material Traceability

Every production batch includes full material test certificates (MTC), dimensional CMM reports, and trace element spectroscopy data (ICP-MS) validating heavy metals and alkali impurities below regulatory ceilings.

100%
Inquiry Response Rate
Verified Supplier Profile
≤ 2h
Engineering Review Time
Drawing Check & Cost Estimation
43%
Repeat-Order Rate
Global B2B & Semiconductor Buyers
$5M
Annual Revenue Tier
Export Operations in 30+ Nations

Precision Hot Working, CNC Machining & Annealing

Our Donghai fabrication workshops operate high-purity hydrogen-oxygen flame working lathes, multi-axis computerized optical surface grinding systems, and computer-controlled electric annealing furnaces. By managing stress profiles throughout the thermal process, our quartz tubes feature low residual stress (< 2.5 MPa optical birefringence), ensuring dimensional stability and thermal shock resilience during high-temperature cycles in Malaysian fabs.

Tolerances to ±0.05 mm
Optical Surface 80/50 & 60/40
Hydrogen Flame Edge Glazing
100% CMM Dimensional Validation
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Procurement Guidelines · FAQ

Frequently Asked Questions by Malaysian Buyers

Clear, direct answers regarding customs declarations at Port Klang, SST compliance, transit safety, reverse engineering, and quality certification.

What are the import compliance steps, HS code classifications, and SST obligations when shipping to Port Klang or KLIA?
Transparent quartz tubes are typically classified under HS Code 7002.31.00 (Tubes of fused quartz or other fused silica). Importation into Malaysia requires standard commercial shipping invoices, packing lists, CE conformity documentation, and an authorized Certificate of Origin (COO) under ACFTA (Form E), which can qualify Malaysian buyers for preferential tariff treatment. Under Royal Malaysian Customs Department guidelines, Sales and Service Tax (SST) applies unless your company holds a valid MIDA or LMW (Licensed Manufacturing Warehouse) exemption certificate. Our logistics department coordinates directly with your forwarding agent in Port Klang or KLIA to ensure smooth customs clearance.
How do you protect fragile quartz tubes from mechanical shock and breakage during maritime or air transit?
We use a multi-tiered shock absorption packaging system developed for international freight. Each quartz tube is individually wrapped in anti-static PE film, vacuum sealed, and cushioned within high-density expanded polyethylene (EPE) cutouts tailored to the tube's outer diameter. The assembly is placed inside a heavy-duty inner carton, which is suspended inside a rigid, ISPM-15 compliant fumigated export wooden crate with 20 mm dampening foam clearance on all sides. Crates include external Tip-N-Tell and Drop-N-Tell shock monitors. In the rare event of transit damage, all shipments are covered by comprehensive marine transit insurance and backed by our replacement policy.
Can you reverse engineer and manufacture custom replacement tubes from damaged furnace parts without original OEM drawings?
Yes. Many fabs and research centers across Selangor and Kuala Lumpur operate legacy process furnaces where original mechanical blueprints are no longer available. You can provide physical fragments, dimensional hand sketches, or photographic records with verified caliper dimensions. Our engineering team will produce a 2D engineering drawing (in PDF/DWG) and a 3D CAD model (STEP format) complete with wall thickness, flange runout, and weld tolerance specifications for your review and approval before fabrication begins.
Which material grade (JGS1, JGS2, or JGS3) is best suited for humid tropical cleanroom environments in Malaysia?
Material grade selection depends on your operating spectrum and temperature regime rather than ambient cleanroom humidity, since quartz process chambers remain hermetically sealed under positive pressure or vacuum. For standard thermal oxidation, diffusion furnaces, and chemical pyrolysis operating between 900 °C and 1,150 °C, JGS2 fused natural quartz offers the best balance of structural strength and value. For vacuum chambers with integrated infrared heating or processes sensitive to hydroxyl outgassing, JGS3 provides water-free performance (< 5 ppm OH⁻). For deep UV curing, ozone photolysis, or analytical viewports below 220 nm, JGS1 synthetic silica is recommended.
What are your minimum order quantities (MOQ) and production lead times for prototype or small-batch orders?
We support both prototype development and volume production runs. For custom quartz tubes, our standard MOQ is just 1 piece for evaluation. Standard prototype orders are completed within 7 to 10 working days, while recurring batch production schedules require 2 to 3 weeks depending on laser hole counts and custom flange complexity. Air cargo transit to Kuala Lumpur International Airport (KLIA) typically takes 3 to 5 days, and sea freight to Port Klang takes approximately 8 to 12 days port-to-port.
How resistant are your quartz tubes to harsh chemical cleaning agents like hydrofluoric acid (HF) and hot phosphoric acid?
Fused quartz offers exceptional corrosion resistance to nearly all acids—including hydrochloric (HCl), nitric (HNO₃), sulfuric (H₂SO₄), and aqua regia—even at elevated temperatures up to several hundred degrees Celsius. The critical exceptions are hydrofluoric acid (HF), which actively dissolves silicon dioxide to form silicon tetrafluoride gas, and hot concentrated phosphoric acid above 150 °C. For standard wafer cleaning and deglazing baths in semiconductor fabs, controlled dips in 5% to 10% HF solutions are used for micro-etch cleaning, but sustained exposure should be carefully monitored to preserve tube wall integrity.

Ready to Review Your Quartz Tube Specifications?

Submit your CAD drawing (PDF, DWG, DXF, or STEP) along with your target dimensional tolerances and volume requirements. A technical sales engineer will analyze your application and provide a comprehensive quotation within two hours.

Fast Engineering Turnaround Average Reply ≤ 2 Hours Direct Export to Port Klang / KLIA